Shandong Tinwing Machinery Manufacturing Co., Ltd.

Introduction of autoclave

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Introduction of autoclave

AUTOCLAVE ACTION

The composite autoclave is to consolidate composite materials at the sealed, vacuum, high temperature and high pressure environment. It is specialized equipment to processing all kinds of composite materials, such as metal/non-metal bonding components, resin based high strength glass fiber, carbon fiber, boron fiber, aramid fiber and other composite material products. Because of the characteristics of light weight, high strength and long life, carbon fiber products are becoming more and more popular. The composite industry has great development potential. The application scope and application of this autoclave are also expanding.

AUTOCLAVE APPLICATION

1.Aerospace Industry: Rocket shell, engine shell, aerospace structural parts,satellites, solar panels, etc

2. National defense and anti-terrorism: protective armor, weapons, bulletproof helmet, bulletproof vest, etc

3. Electronic industry: satellite antennas and their supporting structures, solar cell wings and shell components

4.Automobile industry: locomotive body, force member, drive shaft, engine frame, rim, etc

5.Medical field: medical X light machine, CT machine frame, prosthesis, etc

6 Rail Transit: Composite materials for doors and windows of high speed trains and subways, etc

7.Sports industry: composite racing car components, helmets, rackets, golf clubs, jumpers, rowing boat, etc

8.Wind power generation: composite large blades


CHARACTERISTICS OF OUR AUTOCLAVE

1. The whole process of program running is controlled by PLC computer, which is easy to operate. Users only need to set the temperature, pressure and time according to their own process, and the equipment will run automatically. Minimize manual operation to ensure the stability and controllability of equipment operation. At the same time, the labor cost is saved.

2. Users can set different process formulas according to different products and save them in the system. The appropriate formula can be directly selected for each use without repeated setting, which saves time and cost and avoids manual misoperation.

3. Our company selects the best materials and accessories to ensure that the data of the equipment reach the world advanced level. During the operation, it can keep the uniformity of the temperature of the mold, workpiece and air in the autoclave, and the autoclafe can run accurately according to the set process to achieve the predetermined index. Ensure the quality of products.

4. Our company uses the most advanced design concept to minimize energy consumption and improve efficiency, which can save more than 40% energy compared with ordinary equipment and greatly reduce the operation cost.

AUTOCLAVE SPECIFICATION

Item

DATA

Effective diameter

600-6000mm

Effective length

1000-30000mm

Maximum working pressure

0.6-5MPa

Boost rate

0.1-0.5MPa/min

Reduction rate

0.1-0.5MPa/min

Pressure Control Precision

0.001MPa

Working temperature

100-500℃

Heating rate (no load)

0.1-3℃

Temperature control accuracy (display)

±0.1-1℃

Temperature field uniformity

±2-3℃

Ultimate Vacuum

-0.098MPa

Vacuum piping

Customized according to customer requirements

Thermal insulation

Internal insulation, filler: aluminum silicate100-150mm

Exhaust noise

75dB

Tank door opening mode

Hydraulic mechanical opening ,Manual quick opening design (side opening), can normally switch tank door during power failure

Security approach

Pressure automatic interlock, manual interlock, UHP alarm, safety valve

Control mode

Touch screen +PLC,Automatic computer

Sealing mode

Can door with silicone inflatable seal, temperature resistance 500℃

Cooling Mode

Water cooling/liquid nitrogen cooling

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